Product Specifications
|
Parameter |
Specification |
|
Standard Material |
PARA |
|
Construction |
One-piece injection-molded filter without a bonded metal mesh |
|
Fine Filtration |
0.3–0.6 mm hole size |
|
Medium Filtration |
0.6–1.0 mm hole size |
|
Coarse Filtration |
1.0–2.0 mm hole size |
|
Hole Size Tolerance |
±0.05 mm |
|
Roundness |
≤0.20 mm |
|
Reference Operating Speed |
43 RPM |
|
Design Speed Range |
37–85 RPM |
|
Locking Interface |
Molded locating rings, ribs, and locking tabs matched to the bowl |
|
Hole-Pattern Tooling |
Optional replaceable perforation insert for multiple filtration grades |
|
Food-Contact Requirement |
BPA-free resin with the required food-contact documentation |
Key Advantages
● Precision-Molded Hole Pattern
The tool forms the specified hole diameter, spacing, wall thickness, and open area directly in the part. Consistent openings maintain the required pulp level when filtering fruit or vegetable mixtures, without using a separate bonded mesh.
● One-Piece PARA Structure
The filter body and perforated wall are molded as one component from the specified PARA grade. With no mesh joint at the edge, the structure avoids separation under fruit-acid exposure, pressure from the food mass, and repeated washing while retaining the designed hole pattern.
● Model-Specific Roundness And Locking Fit
Locating rings, tabs, ribs, and the cylindrical filtering zone share common mold datums. This keeps the filter concentric in the bowl during operation and preserves the required clearance from the blade or auger.
Customization Options
● Filtration Pattern
Hole size, spacing, and open-area ratio are produced to the supplied filtration drawing.
● Appliance Fit
Filter diameter and height, locking tabs, and bowl-to-auger clearance can be customized.
● Resin And Identification
The specification can define the approved resin, color, and molded model identification.
Customization Process
Filtration Definition
Confirm the target filtration level, appliance geometry, and supplied design data.
DFM Planning
Finalize the hole pattern, perforated-wall strength, and filter roundness.
Mold Development
Build the mold with the approved perforation cores and any required replaceable insert.
T1 Verification
Check hole condition, roundness, and locking fit in the reference appliance.
Filtration Trial
Evaluate liquid flow, pulp retention, and rubbing clearance under the agreed test method.
Process Handover
Release the approved filter geometry, resin, and molding window as the production reference.
Quality Control
● Material And Batch Control
The resin grade and molding batch are recorded. Material is not substituted without written approval.
● Perforation Inspection
Inspection checks hole size and looks for blocked openings or flash using the approved method.
● Fit And Surface Control
Roundness and locking fit are verified first. A final inspection then checks for damage and contamination.
FAQ
Q1: What is the MOQ for a custom Blender Filter?
A1: The order basis is one standard container. Final quantity depends on filter dimensions, cavity output, and approved protective packing.
Q2: Which shipping terms are available?
A2: Available terms are EXW, FOB, and CIF. Loading, freight, and documentation responsibilities for the selected term are confirmed before production.
Q3: Can the hole size be changed after the mold is completed?
A3: Only if the mold includes a replaceable perforation insert. Otherwise, the perforated core must be modified or replaced before sampling a new hole pattern.
Q4: Is one Blender Filter interchangeable across different appliance models?
A4: No. Outer diameter, locking tabs, filter height, hole pattern, bowl seat, and blade or auger clearance are model-specific. Interchangeability must be verified in the complete appliance.
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