Product Specifications
|
Specification |
Available Range / Standard |
|
Product Format |
Sealed or unsealed housing; housing with seals and locks; complete connector assembly |
|
Number Of Positions |
2-48 positions |
|
Terminal Size |
1.2, 1.5, 2.5, 2.8, 4.0, 6.3, and 9.5 mm terminal systems |
|
Centerline / Pitch |
2.5-16.5 mm |
|
Complete Connector Voltage |
12 V / 24 V / 48 V DC |
|
Complete Connector Current |
5-78 A per contact |
|
Housing Materials |
PA66, PA66 GF13/GF30, PBT GF30, PPS |
|
Operating Temperature |
-40°C to +150°C |
|
Flammability |
UL 94 HB / UL 94 V-0 |
|
Mated System Ingress Protection |
IP67 / IP68 / IP69K |
|
Locking And Sealing |
Primary latch, TPA, CPA, secondary lock, wire seals, interface seals, and perimeter gaskets |
Key Features
● Terminal Positioning And Locking Geometry
Terminal cavities, polarization keys, latch points, and optional secondary locks are formed to the approved terminal layout. They help prevent incorrect insertion and terminal back-out during vibration, cable movement, and repeated mating, so the electrical contacts remain aligned with the specified terminal system.
● Engineering Plastics Matched To The Installation Zone
Material selection depends on heat exposure, insulation needs, fluid contact, and dimensional limits. Available options include PA66, PBT, PPS, and glass-fiber-reinforced grades. For under-hood locations and compact power modules, the resin must hold the cavity shape and latch engagement without softening, swelling, or losing terminal retention.
● Integrated Sealing For Wet-Zone Connections
The housing can include perimeter gasket grooves, individual wire-seal cavities, interface seals, and rigid-soft overmolded sections. Water and dust resistance is checked on the complete mated connector with the specified terminals, seals, and cables. This applies to wheel-arch, battery, pump, and other exterior electrical installations.
Customization Options
Electrical Configuration: Customize the pin count, terminal-cavity layout, and mating interface around the approved terminal system.
Housing And Sealing: Specify the resin grade, seal arrangement, and cable-exit direction for the intended installation zone.
Mounting And Identification: Select the locking or mounting structure, housing color, and molded identification required for assembly.
Custom Process
Requirement Confirmation
Confirm the terminal system, mating connector, and installation environment before engineering starts.
Engineering Review
Validate terminal retention, electrical spacing, and seal compression against the approved interface.
Mold Design And Manufacturing
Build the mold around the critical terminal cavities, locking features, and sealing surfaces.
Trial Molding And Sample Approval
Assemble trial housings with the specified terminals and seals, then approve mating and lock operation.
Production And Inspection
Control cavity dimensions, latch condition, and sealing features throughout each molding lot.
Packing And Delivery
Protect mating faces and locks, then label each package by part number and drawing revision.
Quality Control
● Material Verification
Before molding, the resin grade, color, reinforcement, flame-retardant requirement, and drying condition are verified against the approved specification.
● Critical-Dimension And Fit Checks
Inspectors measure the terminal cavities, mating face, latch features, seal grooves, and mounting points with calibrated tools or dedicated gauges. Mating samples are also used to check engagement and release.
● Final Release
Parts with cracks, short shots, flash, deformation, contamination, or damaged locks are removed before packing. A complete pre-packing inspection is carried out on the finished parts, and third-party inspection can be arranged.
FAQ
Q1: Which shipping terms are available?
A1: Available shipping terms are EXW, FOB, and CIF. The order documents confirm the selected term, port, carton configuration, and shipment schedule.
Q2: What are the payment terms for a custom connector project?
A2: The mold fee is paid in advance, followed by a goods deposit. For EXW or FOB orders, the balance is paid after container loading and sealing. For CIF orders, it is paid before the bill of lading is released.
Q3: Can you supply only the plastic housing?
A3: Yes. Supply can be limited to molded housings, or it can include housings with seals and locks or a defined connector assembly. Terminal stamping, crimping, wire harness work, and electrical testing are supplied only when they appear in the approved project scope.
Q4: Does the housing alone have an IP67 or IP68 rating?
A4: No. IP67 or IP68 applies to the complete mated system, not the housing alone. Both housings, terminals, wire seals, interface seals, cables, and assembly conditions must be included when the finished connector configuration is validated.
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